Tea Leaf Ultrafine Pulverizer

Xingshengwei Tea Leaf Ultrafine Pulverizer, direct supply from professional manufacturer, we have our own factory. Relying on the same core technology as soybean/corn ultrafine pulverizer, it has the advantages of low-temperature grinding to lock in freshness, precise classification of 100-1200 mesh, and variable frequency energy saving, which can prevent the loss of heat-sensitive components. It is widely applied in the deep processing of green tea powder, matcha and other types of tea, and can also handle materials such as Chinese medicinal materials and grains, meeting the processing demands of multiple industries including food, health products and feed. 

In the fields of deep processing of tea and fine processing of grains, the performance of ultrafine grinding equipment directly determines the quality and profits of the products. This tea ultrafine pulverizer, with its stable pulverization effect and wide adaptability, has become the preferred equipment for many processing plants. Meanwhile, its core technology is the same as that of the corn ultrafine pulverizer, maintaining a consistent high standard in terms of material processing accuracy and efficiency. Whether it is the fine grinding of tea or the fine crushing of corn, it can handle it with ease.

Fine grinding, controllable quality: Utilizing precise classification and grinding technology, the fineness of tea grinding can be freely adjusted between 100 and 1200 mesh. The tea powder after grinding has no coarse residue and uniform particle size, which can retain the aroma and nutritional components of the tea to the greatest extent. The same technology applied to the corn ultrafine grinder can also control the fineness of corn flour, meeting different deep processing requirements.

Low-temperature grinding, freshness retention and effectiveness protection: Equipped with an intelligent temperature control system, the internal temperature of the equipment is always kept below 35℃ during the crushing process, effectively preventing the loss of heat-sensitive components such as tea polyphenols and vitamins in tea, ensuring the stability of tea powder quality. The corn ultrafine grinder is also equipped with this temperature control technology. During corn processing, it can retain the dietary fiber and active substances of corn, increasing the added value of the product.

Multi-material compatibility, multi-purpose in one machine: In addition to the core processing of tea, it can also be adapted to the ultrafine grinding of Chinese medicinal materials such as chrysanthemum and honeysuckle, as well as grains, fruits and vegetables, etc. The material compatibility logic is the same as that of the corn ultrafine grinder. By simply adjusting the parameters, the processing categories can be switched, reducing the equipment investment cost of enterprises.

Easy to operate and simple to maintain: It adopts a one-button start and stop design, combined with a clear digital display screen, allowing operators to quickly get started without professional training. The core components of the equipment are made of wear-resistant stainless steel, which is easy to disassemble. Daily cleaning and maintenance only require simple wiping. Compared with traditional crushing equipment, the maintenance efficiency is increased by 50%.

The Tea Leaf Ultrafine Pulverizer adopts the dual working principle of "vortex impact + classification screening". After the material enters the pulverizing chamber through the feeding port, under the action of the high-speed rotating hammer pieces, it undergoes intense impact and friction with the fixed gear ring, and at the same time, repeated grinding is achieved under the action of the vortex field. The crushed materials are precisely screened through the classification wheel. The unqualified coarse materials will be sent back to the crushing chamber for secondary grinding, while the qualified fine materials are discharged from the discharge port. This principle is highly consistent with the working logic of the corn ultrafine pulverizer. The only difference lies in that, based on the material characteristics of tea and corn, parameters such as the hammer gap and the rotational speed of the classification wheel have been specifically optimized to ensure that both materials can achieve the desired pulverization effect.

Core advantage

Compared with ordinary crushing equipment and traditional processing methods, Tea Leaf Ultrafine Pulverizer has three core advantages, and these advantages have also been fully verified in the practical application of corn ultrafine pulverizer:

1. Higher efficiency and stable production capacity: Equipped with 15-37kW high-power motors, the rotational speed can reach 4000-6000r/min, with an hourly production capacity of 100-500kg, which is over 40% higher than that of ordinary equipment. There is no obvious vibration during the operation of the equipment. It can maintain stable performance even after continuous operation for 24 hours, making it suitable for large-scale batch production.

2. Lower energy consumption and cost savings: By adopting variable frequency energy-saving technology, the motor speed can be adjusted according to the material characteristics and grinding fineness, saving 25% to 30% energy compared with traditional equipment. At the same time, the core components are wear-resistant and durable, with a service life of over five years, reducing the cost of equipment replacement and maintenance. This is completely consistent with the energy-saving design concept of the corn ultrafine grinder.

3. Safe and reliable, meeting standards: The equipment is equipped with multiple safety devices such as overload protection, leakage protection, and feed inlet protective nets, eliminating the risk of material splashing during operation. The whole machine is made of food-grade stainless steel and complies with the GB/T 16769-2018 food machinery safety standard. The crushed tea powder is free from heavy metal pollution and can be directly used in the processing of food and health products.

Tea Ultrafine Grinder Specifications

Diversified Applications

This Tea Leaf Ultrafine Pulverizer has a wide range of application scenarios, with a core focus on the field of deep processing of tea. At the same time, relying on the technical advantage of sharing the same origin as the corn ultrafine pulverizer, it can also be extended to the processing of various materials:

Tea processing: green tea powder, black tea powder, oolong tea powder, matcha, etc., which can be used in the production of milk tea, tea beverages, tea snacks, health products and other products;

Grain processing: It can replace the small-scale corn ultrafine grinder to process corn flour, buckwheat flour, oat flour, etc., and is used in the fields of coarse grain food, feed additives, etc.

Chinese medicinal materials processing: chrysanthemum, honeysuckle, wolfberry, hawthorn, etc., after being crushed, are used in traditional Chinese medicine preparations, health tea, health products, etc.

Fruit and vegetable processing: dehydrated vegetable powder, fruit powder, etc., used in food ingredients, solid beverages, etc.

Precautions for the Use of Tea Leaf Ultrafine Pulverizer

Before feeding, the tea leaves and other materials should be dried to a moisture content of ≤8% to prevent the materials from getting damp, which may lead to a decline in crushing effect or equipment blockage. When processing grains such as corn, the moisture requirement should be consistent with that of the corn ultrafine grinder to ensure the grinding efficiency.

Feeding should be uniform and continuous. Do not feed a large amount of materials at one time to avoid overloading the equipment. It is strictly prohibited to throw hard objects such as metals and stones into the feeding port to prevent damage to the core components.

During the operation of the equipment, if abnormal noise, vibration or excessively high temperature occurs, the machine must be stopped immediately for inspection. Only after the fault is eliminated can it be restarted.

Daily maintenance requires regular cleaning of the crushing chamber and classification wheel, and inspection of the wear of the hammer pieces. When the wear is severe, they should be replaced in a timely manner. When the equipment is not in use for a long time, the interior should be cleaned thoroughly and placed in a dry and well-ventilated area.

Operators must wear protective equipment such as masks and gloves to avoid inhaling dust and material contact with the skin. When maintaining the equipment, the power supply must be cut off to prevent electric shock accidents.

FAQ

Q1: Can the tea powder crushed by this device meet the standard of matcha?

A: Sure. The TW-500 equipment can achieve A maximum grinding fineness of 1200 mesh, which meets the fineness requirements of matcha. Moreover, the low-temperature grinding technology can retain the fresh and refreshing taste and nutritional components of the tea leaves, and the grinding effect is stable.

Q2: Can the Tea Leaf Ultrafine Pulverizer process tea and corn simultaneously? Do I need to replace any parts? 

A: It can be processed without the need to replace core components. Just adjust the motor speed and the parameters of the grading wheel through the display screen according to the material characteristics of tea and corn. The operation is simple. Its effect on processing corn is similar to that of a professional corn ultrafine grinder, making it suitable for medium and small batch production needs.

Q3: What are the vulnerable parts of the equipment? Is it convenient to replace?

A: The main vulnerable parts are hammer pieces and grading wheels. These components are designed in a standardized way, have strong versatility and are easy to purchase. When replacing, no professional tools are required. Just disassemble the upper cover of the equipment according to the steps in the manual to complete the process. A single person can finish the replacement within 15 minutes.

Q4: Is the production capacity of the equipment fixed? Can it be adjusted according to the demand?

A: Production capacity is not fixed and can be regulated by adjusting the motor speed, grinding fineness and feeding speed. The higher the rotational speed and the finer the fineness, the relatively lower the production capacity; conversely, the higher the production capacity. It can be flexibly adjusted according to the actual production needs. The production capacity adjustment logic during corn processing is the same as that of the corn ultrafine grinder.

Q5: Is there any after-sales guarantee after purchase?

A: The equipment is covered by a one-year warranty for the entire machine and lifetime technical support is provided.