White Sugar Ultrafine Pulverizer

In the field of food processing, the fineness of white granulated sugar grinding directly affects the taste and quality of the product. This Xingshengwei white granulated sugar ultrafine grinder is specially customized for the fine processing of sugar. With the core advantages of anti-sticking and high uniformity, it has become the preferred equipment for the baking, beverage, confectionery and other industries. Its core R&D technology is of the same origin as that of the corn ultrafine pulverizer. It maintains a consistent high standard in the accuracy and stability of material grinding. At the same time, it has made special optimizations for the characteristics of white granulated sugar, such as easy caking and strong stickiness, taking into account both the high production capacity of the corn ultrafine pulverizer and the special requirements of sugar processing.

Xingshengwei has its own factory and is a professional manufacturer and supplier of White Sugar Ultrafine Pulverizer in China. Welcome to consult and purchase.

Product Features

✱Anti-sticking design, suitable for sugar characteristics: special anti-sticking grinding chamber and inert coating technology, completely solve the problem of caking and sticking caused by temperature rise and humidity change in the process of white granulated sugar crushing, smooth discharge without residue; the same anti-sticking technology is also applied to corn ultra-fine grinder after optimization, effectively dealing with dust adhesion in corn processing, improving equipment operation stability.

✱Fine grinding, particle size controllable: grinding fineness can be continuously adjusted between 200-1500 mesh, white granulated sugar powder particle size uniformity deviation ≤5%, can meet the fineness requirements of different food processing scenarios; its classification screening system and corn ultra-fine grinder homology, through high-frequency vibration classification to ensure the consistency of finished product particle size, to avoid coarse particles affecting product taste.

✱Low temperature control, ensure quality: equipped with double loop temperature control system, the temperature in the grinding process is strictly controlled below 40℃, to avoid white granulated sugar melting or deterioration due to high temperature, to the greatest extent to retain its original flavor and physical and chemical characteristics; corn superfine grinder also adopts similar temperature control logic, effectively retain dietary fiber in corn grinding, the temperature control core components of the two equipment are common, maintenance is more convenient.

✱Food grade materials, safety standards: White Sugar Ultrafine Pulverizer and material contact parts are 304 food grade stainless steel, no heavy metal precipitation risk; equipment sealing design is strict, to avoid dust leakage pollution workshop environment, this safety design standard and corn ultra-fine grinder is completely consistent, adapt to food, feed and other multi-industry safety requirements.

This type of white granulated sugar ultrafine pulverizer adopts a three-in-one working principle of "screw feeding + impact grinding + air flow classification" : The white granulated sugar raw materials are uniformly fed into the grinding chamber through the screw feeding device to avoid material blockage caused by too fast feeding. Under the action of the high-speed rotating grinding hammer, the raw materials and the wear-resistant liner undergo high-frequency impact and shearing, while the compressed airflow takes away the heat generated during grinding. The ground materials enter the air flow classification zone and are screened by the adjustable speed classification wheel. 

The unqualified coarse materials are recycled to the grinding chamber for secondary grinding, and the qualified fine powder is collected and discharged by the cyclone separator. This principle is similar to the core logic of the corn ultrafine pulverizer. The difference lies in that, in response to the density and viscosity of white granulated sugar, the feeding speed, the gap between the grinding hammers and the air flow intensity have been optimized to ensure grinding efficiency while solving the problem of clogging. In contrast, the corn ultrafine pulverizer focuses more on enhancing the grinding and crushing efficiency of corn fibers.

White Sugar Ultrafine Pulverizer Advantages

1. Compared with traditional sugar crushing equipment, the core advantages of this white granulated sugar ultra-fine crusher have been verified by a large number of practical operations, and some advantages have also been recognized by the market in the long-term application of corn ultra-fine crusher:

2. High efficiency and low consumption, stable production capacity: equipped with 11- 45kW variable frequency motor, the speed can be adjusted between 4000- 6000r/min, the capacity of a single equipment can reach 80- 600kg per hour, compared with the ordinary grinder capacity increased by more than 35%; variable frequency energy-saving design can flexibly adjust the power according to the fineness of grinding, energy saving 20%-28% compared with traditional equipment, and the energy-saving advantages of corn ultra-micro grinder, long-term use can significantly reduce the energy consumption cost of enterprises.

3. Easy operation and maintenance, low threshold: PLC touch control system, preset 5 common grinding particle size parameters, one key call can start processing; equipment grinding chamber adopts quick-release structure, daily cleaning only takes 10 minutes to complete, core wearing parts and corn ultra-micro grinder part common, procurement and replacement costs are lower, operators can complete maintenance independently without professional training.

4. Wide adaptability, a machine multi-purpose: in addition to white sugar, but also can adapt to rock sugar, soft white sugar, glucose and other sugar raw materials, while taking into account the fine grinding of milk powder, cocoa powder, coarse grain powder and other materials; if you need to process corn flour and other grain raw materials, just simply adjust the parameters, crushing effect close to professional corn ultra-micro grinder, suitable for small and medium-sized food factory multi-category processing needs, reduce equipment investment.

5.Stable operation, low failure rate: the core components are made of high wear-resistant alloy, the service life of the grinding hammer can reach more than 8000 hours, far exceeding the industry average level; the equipment is equipped with overload protection, motor overheating protection, blocking alarm and other multiple safety devices, continuous operation for 12 hours without abnormal vibration, effectively reducing downtime losses, this stable performance and corn superfine grinder industrial design standards consistent.

Sugar Ultrafine Grinder Specifications

Application of White Sugar Ultrafine Pulverizer

This white granulated sugar ultrafine grinder focuses on the food processing field. With the multi-material compatibility advantage of sharing the same origin as the corn ultrafine grinder, its application scenarios cover multiple sub-industries

In the baking industry, ultrafine white granulated sugar powder is used in products such as cakes, bread, and biscuits to enhance the uniformity of raw material mixing, making the finished product have a finer texture and avoiding a grainy feel.

Beverage industry: It is used in the ingredient processing of solid beverages (such as milk tea powder, protein powder), fruit-flavored beverages, etc. White granulated sugar powder is easy to dissolve and has no sediment, enhancing the taste of beverages.

Confectionery industry: Suitable for the production of gummy candies, hard candies, chocolates, etc. Ultrafine powder can shorten the cooking time, enhance the luster and smoothness of the texture of candies.

Coarse grain processing: It can replace the small-scale corn ultrafine grinder to process corn flour, millet flour, oat flour, etc., and is used for coarse grain meal replacement powder, infant complementary food and other products, taking into account the processing requirements of both sugar and grains.

Other fields: It is used in industries such as dairy products (milk powder flavoring), health products (nutritional powder ingredients), and pet food, meeting the fine grinding requirements of different materials.

Precautions for the Use of White Sugar Ultrafine Pulverizer

Before feeding, it is necessary to ensure that the moisture content of the white granulated sugar is ≤5%. Damp materials need to be dried in advance; otherwise, it is easy to cause the cavity to stick and clog the material. If processing grains such as corn, the moisture content requirement should be consistent with that of the corn ultrafine grinder (≤8%) to avoid affecting the grinding efficiency.

Before the first start-up, it is necessary to check whether the grinding chamber is clean and whether all connection parts are tight, and add lubricating oil to the specified mark. After starting, let it idle for 3 minutes. Only when there is no abnormal noise can the feeding begin.

Feeding should be uniform and continuous. It is strictly prohibited to feed a large amount of materials at one time. It is recommended to use it in combination with an automatic feeding device. It is strictly prohibited to throw metal impurities, stones or other hard objects into the feeding port to prevent damage to the grinding hammer and liner.

If a material blockage alarm occurs during the operation of the equipment, the machine must be stopped immediately and the power supply cut off. The material should be cleared only after the grinding chamber has completely stopped rotating. It is strictly forbidden to start the machine for cleaning.

Regular maintenance requires regular inspection of the wear condition of the grinding hammer. When the wear exceeds 3mm, it should be replaced in time. Clean the classification wheel and cyclone separator every week to prevent dust accumulation from affecting the classification accuracy. Before the equipment is out of use for a long time, the residual materials in the cavity should be thoroughly cleaned, anti-rust oil should be applied, and then it should be placed in a dry and well-ventilated area.

Operators must wear dust masks, protective glasses and other protective equipment. The working area of the equipment should be well-ventilated. When conducting maintenance and repair, the main power supply must be cut off to prevent electric shock accidents.

FAQ

Q1: Will there be lumps and sticking to the cavity when White Sugar Ultrafine Pulverizer crushes white granulated sugar?

A: No. The equipment is specially equipped with an anti-sticking grinding cavity and an inert coating. Meanwhile, the dual-loop temperature control system can strictly control the grinding temperature, fundamentally solving the problem of white granulated sugar caking and sticking to the cavity. In actual use, the discharge is smooth without residue, which is also one of our core advantages over ordinary crushers.

Q2: Can the equipment crush it into ultrafine white sugar powder with a mesh size of 1500? What is the approximate production capacity?

A: Sure. The ST-600 type equipment can achieve a maximum fineness of 1500 mesh. At this time, the production capacity for white granulated sugar is approximately 400kg/h. If the fineness requirement is reduced, the production capacity can be further increased. Specifically, it can be flexibly adjusted through the control system according to the production demand.

Q3: Compared with your company's corn ultrafine grinder, is the maintenance cost of this equipment higher?

A: The maintenance costs are similar, or even lower. The core vulnerable parts (such as bearings and seals) of the two devices are interchangeable, resulting in lower procurement costs. Moreover, the wear and tear on the grinding hammer caused by white granulated sugar grinding is less than that during corn processing, resulting in a longer service life of the grinding hammer and a greater advantage in long-term maintenance costs.

Q4: Is there any guarantee for after-sales service?

A: The equipment is covered by a one-year warranty for the entire machine and lifetime technical support is provided.

Q5: If it is necessary to process sugar powder of different fineness, is it convenient to switch between them?

A: Very convenient. The PLC control system of the equipment is pre-set with five commonly used parameters: 200 mesh, 500 mesh, 800 mesh, 1200 mesh and 1500 mesh. You can directly call them with one click to complete the switching. If there are special fineness requirements, parameters can also be manually set and saved for more convenient subsequent invocation. The operation logic is the same as the parameter adjustment method of the corn ultrafine grinder, and it is very easy to get started.