Spice Seasoning Ultra Fine Grinder

The Spice Seasoning Superfine Grinder, created by renowned food crushing machinery supplier Xingshengwei Machinery, focuses on solving the problems of high fiber, high oil, and heat sensitive seasonings that are prone to clumping and flavor loss during conventional crushing processes. Through the close cooperation between the high-speed rotating cutter head and the precision air classification system, the whole set of machines can achieve continuous and stable ultra-fine grinding without destroying the natural characteristics of materials, providing strong process support for global food manufacturing and essence and fragrance enterprises.

This equipment integrates crushing and grading, with core advantages of low-temperature operation and intelligent variable frequency speed regulation. It can perfectly preserve the original color, aroma, and nutritional components of seasonings, making it an ideal choice for modern food processing enterprises to enhance their product core competitiveness.

The Spice Seasoning Ultra Fine Grinder developed by Xingshengwei adopts a scientifically integrated sieve free structural design. After being fed into the crushing chamber by the quantitative feeding system, the material is rapidly crushed by the strong impact, shear, and high-frequency friction of the high-speed rotating hammer, blade, or toothed disc.

A high-precision airflow grading device is installed above the interior of the cavity. Under the action of the negative pressure induced draft fan, the crushed particles are pushed towards the grading wheel by the rising airflow. Fine powder that meets the particle size requirements passes through the classification blades and enters the cyclone separator and pulse dust collector for collection and discharge; Coarse particles that do not meet the fineness requirements will fall back into the crushing zone for secondary grinding under the action of gravity and centrifugal force. The entire system operates in a completely sealed negative pressure state, with no dust spillage from the production workshop, ensuring a clean and safe environment.

Product Specifications

Product Applications

This device is widely used in the deep processing of various single spices, traditional seasonings, and dehydrated vegetables, demonstrating extremely high material adaptability:

Plant spices: chili, black and white pepper, Sichuan pepper, cumin, cinnamon, star anise, fennel, cloves, grass fruit, etc.

Roots and Herbs: Ginger, Garlic, Turmeric, Cilantro Seeds, Angelica sinensis, Shannai, Rosemary, etc.

Dehydrated vegetables and compound ingredients: dehydrated onions, shiitake mushrooms, five spice powder, thirteen spice, compound soup ingredients, chicken essence base ingredients, etc.

How to Choose

In order to select the most suitable Spice Seasoning Ultra Fine Grinder for your specific production line needs, it is recommended to conduct a technical evaluation from the following core dimensions:

1. Material physical property analysis: Confirm the oil content, water content, and fiber toughness of the seasoning to be crushed. For materials with particularly high oil content, such as high oil cinnamon or cumin, it is necessary to consider installing a cold air device or an external low-temperature water cooling circulation system.

2. Capacity target matching: Based on the daily production schedule and hourly output target of the workshop, comparing the capacity range in the specification table, it is usually recommended to reserve 15% -20% capacity redundancy to cope with future business growth.

3. Finished product mesh size and application: different condiments' application scenarios (such as chafing dish primer, convenient fabric bag, ultra-fine spray essence) have different mesh size requirements. After clarifying the fineness requirements, the technical team can optimize the frequency conversion control range of the grading wheel in a targeted manner.

4. Automation and workshop layout: Evaluate the floor height and footprint of existing factories to determine whether specific feeding methods (such as vacuum negative pressure suction) need to be customized or an automated discharge quantitative packaging system needs to be added.

Cooperation Cases

Case 1: A well-known chain brand of hotpot base ingredients in China

The customer has long faced the problem of pepper turning black and aroma volatilization due to the high temperature rise caused by traditional mechanical crushing when processing high fiber chili powder and star anise. After introducing the Xingshengwei ultrafine crushing unit, a stable output of 180 mesh fine powder was achieved in continuous operation, and the natural flavor retention rate of the material increased by 23%, resulting in a bright and vibrant color of the finished product.

Case 2: Southeast Asian multinational compound seasoning export enterprise

The factory requires large-scale export grade processing of high hardness turmeric and black pepper. After adopting our SW-600 unit, the particle size distribution of the finished product is extremely uniform, which not only fully meets the strict standards of overseas food purchasers, but also successfully passes the international food safety system certification for its fully enclosed negative pressure dust-free design workshop.

Product Advantages

The Spice Seasoning Ultra Fine Grinder manufactured by Xingshengwei stands out in the industry's deep processing applications with multiple technological innovations:

Advanced sieve free design: Breaking through the bottleneck of traditional crusher screens that are prone to wear and tear, and high oil materials that are prone to clogging. Simply adjust the speed of the grading wheel through the control panel to directly control the number of finished products, supporting uninterrupted continuous production.

Powerful constant temperature mechanism: Both the spindle and the outer wall of the grinding chamber are equipped with double-layer water-cooled jackets, and can be optionally linked with a cold air fan, effectively preventing heat sensitive seasonings from changing color, becoming sticky, or losing volatile oil due to temperature rise during grinding.

Compliant with GMP standards: The equipment is made of high-quality SUS304 or SUS316L stainless steel, and the inner wall is precision polished. The grinding tool undergoes a special surface hardening process, which has a long service life and eliminates metal contamination.

Green and low-carbon operation: The entire unit adopts full negative pressure air transportation and pulse dust removal system, with a dust retention rate of over 99.9%. It not only purifies the workshop production environment, but also maximizes the recovery of high-value micro powder.

FAQ

Q1: Can this device handle spices with high oil and sugar content?

A: Okay. Our equipment has been specially optimized for high oil and high fiber materials. By connecting circulating cooling water around the periphery of the chamber or combining it with an air cooling/freezer system, the crushing chamber is always maintained at a reasonable low temperature, effectively preventing high oil materials from sticking to the chamber and paste.

Q2: How to adjust the fineness mesh of the finished product? Is the operation complicated?

A: The operation is very simple. The unit is equipped with an advanced air classification system, so you don't need to disassemble or replace any mechanical screens. Simply adjust the speed of the classification wheel infinitely through the frequency converter panel on the control cabinet. The higher the rotational speed, the finer the particle size of the powder produced.

Q3: Is it convenient to clean and maintain the equipment on a daily basis?

A: The device adopts a quick opening or modular buckle structure design, and the core grinding and grading components can be easily accessed. The all stainless steel mirror polished inner wall is not easy to hang materials, supports quick pneumatic cleaning or water washing, and can perfectly achieve quick switching between different batches and seasonings.