1. Ultrafine grinding effect, high material utilization rate
1-1. Controllable grinding fineness and high precision: Various grains such as wheat, corn, rice, millet, and oats can be ground to 80-1200 mesh (adjustable according to material characteristics). The ultrafine powder particle size is uniform, with no residual coarse particles, and can fully release the nutrients in the grains (such as dietary fiber, protein, minerals, etc.), improving the absorption efficiency of subsequent processed products.
1-2. Low material loss: The closed-loop type crushing chamber design is adopted to reduce the scattering and waste of materials during the crushing process. The material recovery rate can reach over 95%, especially suitable for the processing of high-value cereal raw materials.
2. Highly targeted, adaptable to various grain characteristics
2-1. Customized grinding structure: Considering the hardness (such as rice being softer in texture and corn being harder) and moisture content differences of different grains, a adjustable hammer blade/disk structure has been designed. This structure can prevent soft grains from clogging due to adhesion and ensure thorough grinding of hard grains, eliminating the need for frequent replacement of equipment components.
2-2. Suitable for both dry and wet materials: Some models support direct grinding of grains with moisture content ranging from 5% to 15%, eliminating the need for pre-drying and reducing the pre-treatment cost; for high-moisture grains, an integrated drying function can be selected to achieve "pre-treatment - grinding" one-stop processing, thereby enhancing production efficiency.
3. High efficiency and energy saving, with strong production stability
3-1. Optimization of power system: Utilizing high-frequency motors combined with reduction devices, the power output is stable and energy consumption is low. Compared to traditional crushing equipment, the energy consumption per unit output is reduced by 20% - 30%; at the same time, an intelligent load regulation function is equipped, which automatically adjusts the power according to the material feed volume, avoiding waste of power during idle operation.
3-2. Strong continuous operation capability: The crushing chamber is made of wear-resistant stainless steel, with a smooth inner wall that is not prone to adhering to materials. It also has an automatic cleaning function, enabling 24-hour continuous operation without the need for frequent shutdowns for cleaning, making it suitable for large-scale production lines.
4. Safe and hygienic, meeting food-grade standards
4-1. Material safety and non-toxic: The cavities, hammer plates, discharge ports and other components in contact with the materials are made of 304/316 stainless steel, which complies with food hygiene standards. There is no heavy metal leaching, preventing contamination of the materials. It is suitable for fields with extremely high hygiene requirements such as food, infant complementary foods, and health supplements.
4-2. Multiple safety protections: Equipped with overload protection, leakage protection, and cover-opening stop mechanism, etc. When the equipment experiences excessive material input, motor overload, or if the operator makes an error by opening the cover, the equipment will immediately shut down to ensure the safety of personnel and the equipment.
5. Convenient operation, low maintenance cost
5-1. Intelligent control: Utilizing touch screens or PLC control systems, parameters such as grinding fineness, feeding speed, and operation time can be set with just one click. The operation is simple and easy to understand, without the need for professional technicians. At the same time, it has a fault alarm function, facilitating prompt problem detection.
5-2. Easy to clean and maintain: The Grains Ultrafine Pulverizer is designed with modular structure, making disassembly and assembly convenient. Daily cleaning only requires wiping the cavity and discharge channels. The core components (hammer plates, bearings, etc.) use standardized parts, which are easy to replace, have low maintenance costs, and have a long service life.
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