Peanut Ultrafine Grinder

Xingshengwei Peanut Ultra Fine Grinder is an industrial grade crushing equipment specially designed by Qingdao Xingshengwei Machinery Co., Ltd. for the fine processing of peanuts and various high oil materials. It integrates three core functions: efficient crushing, precise grading, and environmentally friendly dust removal. It can stably achieve the efficient conversion of peanuts from granular to micrometer sized powder, and is widely used in fine crushing scenarios in multiple fields such as food processing, feed production, and biomedicine. 

As the core product of Xingshengwei's deep cultivation in the field of ultrafine grinding, the biggest core advantage of Peanut Ultrafine Grinder is its precise adaptation to the characteristics of high oil materials. During the grinding process, it has low temperature rise, no oxidation, and no burning, which can preserve the natural flavor and nutritional activity of peanuts to the greatest extent possible. It is an indispensable core equipment in large-scale peanut deep processing production lines, providing strong support for enterprises to improve product quality and expand production efficiency, demonstrating Xingshengwei's technical strength and manufacturing level in the field of powder equipment.

Specifications Parameters

Working Principle

The Xingshengwei Peanut Ultrafine Grinder adopts a collaborative working process of "high-speed impact+airflow classification+closed-loop dust removal", integrating Xingshengwei's 12 utility model technologies. The entire operation process is scientific, efficient, and highly controllable, specifically divided into four core stages: firstly, the feeding stage, where the pre treated peanut raw materials are uniformly fed into the crushing chamber through a dedicated feeding device. The shear zone formed by the high-speed rotating hammer and fixed grinding disc quickly completes the initial crushing of peanut particles; Secondly, in the crushing stage, the high-speed airflow inside the crushing chamber will bring animal material particles to collide and rub against each other. At the same time, with the help of the strong shear force generated by the grinding disc gap, the deep breaking of peanut cell walls can be achieved, especially for high oil materials such as peanuts, which can effectively avoid wall sticking and material blockage problems. 

This design originates from Xingshengwei's years of technical accumulation in processing high oil materials; Then comes the grading stage, where the high-speed grading wheel built into the equipment precisely balances centrifugal force and airflow force to select qualified fine powder that meets the requirements. Coarse particles that do not meet the standards will automatically flow back to the crushing area for secondary processing, ensuring that the particle size of the produced powder is uniform and consistent, and the grading accuracy meets the strict production standards of Xingshengwei; Finally, in the collection stage, qualified peanut powder enters the cyclone collector with the airflow to complete separation and collection. The matching pulse bag dust collector can achieve micro powder recovery and exhaust gas purification, with no dust leakage or material loss throughout the process. It is both environmentally friendly and can improve raw material utilization, demonstrating Xingshengwei's green production concept.

Product Details

Every detail of the design of Xingshengwei Peanut Ultrafine Grinder revolves around practicality, stability, and convenience, consolidating Xingshengwei's years of experience in powder equipment research and development, and accurately adapting to the actual needs of peanut deep processing:

1. Crushing system: It adopts Xingshengwei customized wear-resistant silicon alloy hammerhead (HRC60-62) combined with multi specification replaceable grinding discs. The hammerhead has excellent wear resistance and long service life. The grinding disc can be quickly replaced according to the characteristics of peanut materials and crushing fineness requirements, realizing flexible switching of different particle size powders, completely solving the industry pain point of high oil material crushing and wall sticking, and reflecting Xingshengwei's core technical strength.

2. Grading system: Equipped with Xingshengwei variable frequency speed control grading wheels, the fineness adjustment range covers 80-600 mesh, with high grading accuracy, and can achieve precise control of D97 particle size, fully meeting the strict powder standards of different scenarios such as food ingredients and feed additives, and fitting Xingshengwei's high-precision manufacturing positioning.

3. Dust removal system: Equipped with Xingshengwei pulse bag dust collector as standard, the filtration efficiency can reach over 99.9%, the pipeline wall thickness is ≥ 1.5mm, and the cyclone feeding machine wall thickness is ≥ 2.5mm. It can effectively avoid the loss of peanut micro powder, improve the utilization rate of raw materials, and meet environmental emission requirements. It adapts to workshop cleaning production standards and demonstrates the advantages of Xingshengwei environmental protection equipment.

4. Temperature control system: Adopting the dual cooling structure of Xingshengwei wind cooling and water cooling, the discharge temperature of the equipment is stably controlled at ≤ 50 ℃ during operation, effectively preventing peanut oil oxidation and flavor loss. It is especially suitable for the fine processing of heat sensitive materials such as peanuts, ensuring stable product quality. This technology originates from Xingshengwei's in-depth research on the processing of heat sensitive materials.

5. Control system: Equipped with Xingshengwei intelligent electrical control cabinet, it supports one click start stop, real-time adjustment of fineness parameters, fault self diagnosis and other functions. The operation is simple and convenient, and can be quickly mastered without the need for professional technicians. At the same time, it can be connected to the production line automation control system to further improve production management efficiency and reflect Xingshengwei's intelligent manufacturing concept.

Application Scenarios

Xingshengwei Peanut Ultrafine Grinder, with its precise adaptability to high-oil materials such as peanuts and backed by Xingshengwei's extensive industry service experience, is widely applied in deep-processing scenarios across multiple industries. It helps enterprises expand product categories and enhance product competitiveness, having successfully served thousands of clients in fields such as food, feed, and biopharmaceuticals

1.In the food processing industry, the Xingshengwei Peanut Ultrafine Grinder can pulverize peanuts into fine powders ranging from 80 to 300 mesh, widely used in the production of peanut butter, peanut protein powder, nut roasting powder, meal replacement powder, and other products. The resulting powder exhibits excellent flowability and rich flavor, without compromising the taste and nutritional content of the food. This enhances market acceptance and complies with Xingshengwei's food-grade equipment standards.

2. Feed Processing Sector: Suitable for ultra-fine grinding of raw materials such as peanut meal and peanut kernels, achieving a fineness of 200-600 mesh. It effectively enhances the digestibility and absorption rate of feed while preventing the issue of high-oil materials sticking to or clogging the equipment. Ideal for large-scale production of livestock and poultry feed, as well as pet feed, it helps improve efficiency and quality in the breeding industry, highlighting the adaptability advantages of Xingshengwei equipment.

3. Biopharmaceutical field: Suitable for fine crushing of peanut extracts and plant active ingredients, with low temperature rise during the crushing process that does not damage the active components. It is ideal for powder processing in scenarios such as traditional Chinese medicine decoction pieces and health supplement raw materials, meeting the stringent standards of the biopharmaceutical industry. Leveraging Xingshengwei's technological expertise in pharmaceutical equipment, it provides compliance assurance for biopharmaceutical clients.

4.In the field of seasonings and additives: It can be used in conjunction with materials such as sesame and walnuts for co-grinding, suitable for the production of compound seasonings, nut and spice powders, etc. The resulting powder is fine and uniform, effectively enhancing product flavor and quality, boosting market competitiveness of enterprise products, and demonstrating the multifunctionality of Xingshengwei equipment。

Core Strengths

1. Outstanding high oil adaptability: Xingshengwei Peanut Ultrafine Grinder is specially designed for high oil materials such as peanuts. The optimized grinding disc structure and airflow circulation system effectively solve the problems of wall sticking, blockage, and rapid wear when ordinary crushers process high oil materials. The equipment maintenance cost is reduced by more than 30% compared to ordinary equipment, demonstrating Xingshengwei's targeted research and development strength.

2. Efficient, energy-saving and more economical: Adopting the direct connection structure of Xingshengwei horizontal motor, power loss is reduced, crushing efficiency is increased by 30% -50% compared to traditional equipment, energy consumption is reduced by 20% -30%. At the same time, the grading system accurately screens and reduces material reflux, further saving energy consumption and reducing enterprise operating costs, which is in line with Xingshengwei's energy-saving manufacturing concept and helps customers quickly recover investment costs.

3. Environmental protection and safety guarantee: The whole machine adopts a fully enclosed structure for operation, with no dust leakage. The supporting Xingshengwei dust removal system can achieve micro powder recovery, which is both environmentally friendly and reduces raw material waste; The material contact part is free of welding slag and burrs, meeting food grade and industrial safety standards, ensuring product quality and production safety. Xingshengwei has passed ISO9001:2015 certification and established a complete quality traceability system.

4. Stable, durable and easy to maintain: The core components are made of high-strength and wear-resistant materials from Xingshengwei, with a modular design for the entire machine. It is convenient and efficient to replace vulnerable parts such as hammers and grinding discs. The equipment has a long average trouble free operation time and can adapt to 24-hour continuous production to meet the needs of large-scale production. With Xingshengwei's complete production system, the equipment ensures stable operation.

FAQ

1. Q: Apart from peanuts, what other materials can Xingshengwei Peanut Ultrafine Grinder handle?

A: Xingshengwei Peanut Ultrafine Grinder core is suitable for high oil materials such as peanuts, sesame, walnuts, and can flexibly handle low hardness materials such as corn, soybeans, dried ginger, spices, etc. It is widely used in many fields such as food, feed, biomedicine, condiments, and has strong adaptability, which is also one of the core advantages of Xingshengwei's multi scenario application of equipment.

2. Q: Can the fineness of crushed peanut powder be precisely controlled?

A: Sure. Xingshengwei Peanut Ultra Grinder is equipped with a built-in variable frequency speed grading wheel. By adjusting the speed of the grading wheel, the crushing fineness can be accurately controlled, covering a range of 80-600 mesh. At the same time, Xingshengwei can customize exclusive grading standards according to users' specific product needs to ensure that the particle size of the produced powder is uniform and stable, meeting the production requirements of different products.

3. Q: How to effectively avoid peanut wall sticking and material blockage during equipment operation?

A: The Xingshengwei Peanut Ultrafine Grinder adopts a specially optimized grinding disc structure and airflow circulation design, combined with a built-in dual cooling system, which can effectively reduce the probability of material adhesion to the inner wall of the equipment; At the same time, Xingshengwei suggests controlling the moisture content of peanuts to ≤ 8% before feeding to avoid wall sticking caused by high moisture content. During equipment operation, the particle size can be adjusted without stopping the machine, further reducing the risk of material blockage.

4. Q: What are the key points to pay attention to in the daily maintenance of Xingshengwei Peanut Ultrafine Grinder?

A: There are four main points for daily maintenance:

①Regularly clean the material accumulation in the crushing chamber, grading wheel, and pipeline to prevent material residue from deteriorating and affecting equipment operation and product quality;

②Check the wear of the hammer head and grinding disc every 3 months, replace vulnerable parts in a timely manner, and Xingshengwei can provide original vulnerable parts supply services;

③Regularly inspect the filter bag of the pulse bag dust collector, clean or replace it in a timely manner, and ensure the dust removal effect;

④Keep the electrical control cabinet clean, check the connection of the circuit, avoid aging of the circuit, and ensure stable operation of the equipment. Xingshengwei provides 24-hour technical guidance.

5. Q: What factors will affect the production capacity of the equipment?

A: The equipment production capacity is mainly related to four factors: feed particle size, material moisture content, crushing fineness, and motor power. For example, when the crushing fineness is 150 mesh, the basic Xingshengwei Peanut Ultra Fine Grinder can produce up to 800kg/h; If the fineness is increased to 250 mesh, the output is about 500kg/h. The specific production capacity can be adjusted with the assistance of professional technical personnel from Xingshengwei according to the actual material characteristics and production needs.

6. Q: Does Xingshengwei Peanut Ultra Fine Grinder meet food grade safety standards?

A: It fully complies. All components of Xingshengwei Peanut Ultra Fine Grinder that come into contact with materials are made of SS304 stainless steel. The entire machine is strictly manufactured in accordance with GMP food grade standards, with no welding slag or burrs inside the equipment, easy to clean, and no material residue. It can be directly used in the food processing field to ensure product safety. Xingshengwei always regards product compliance as the core production requirement.